Pro-Weld CD-312 Manuel d'utilisateur Page 9

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STUD
WELDING
81
TEMPLATE DESIGN FOR STUD LOCATING
Stud
Size D L
1/2" and
1.250 2.000
under
5/8" and
1.562 2.500
3/4"
7/8" and
2.125 2.500
larger
This method of templating is recommended for
use with all stud styles. The design makes it pos-
sible to accurately hold angular alignment of the
studs as well as stud location. The template
should be made of ebonite or masonite of a thick-
ness sufficient to afford good alignment. Bushings
may be used to insure greater accuracy and
extend the life of the template. Standard copper
ferrule grips are used with the tube adaptor. This
permits standardization of templates since it is
only necessary to change the copper ferrule grip
to weld studs of different diameters. The hole
diameter of the bushing or template should be
approximately .010 larger than the maximum out-
side diameter of the template tube adaptor.
This method of templating is recommended for
use with ZFF ferrules. The template is usually a
steel plate 3/32" to 3/16" thick. Spacers are
required to allow the gases to escape during the
welding cycle. The ferrule can be held by a stan-
dard ferrule grip or where clearance is prohibitive
a tube type set-up can be used. The recommend-
ed hole sizes on the template to locate the fer-
rules should equal the maximum outside diameter
of the ferrule plus 1/32". Holes may be drilled or
bored at required locations. See stud specifica-
tions sheets for ferrule detail.
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